To mint silver coins, the Romans needed vast amounts of silver. Much of it originated from the Iberian Peninsula. Roman silver mining in Hispania was the economic engine of the Roman Republic and early Empire. The largest operations were in Rio Tinto and Cartagena.
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Extraction of galena (lead-silver ore) in Hispania involved massive metallurgical operations that were the primarily supplier of the silver coinage and lead of the Roman Empire. The extracted argentiferous galena (a lead sulfide mineral, PbS) was first crushed and smelted in furnaces.
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By roasting the ore with charcoal, the sulfur was burned off as sulfur dioxide, reducing the lead sulfide into metallic lead. Any silver (Ag) present in the ore dissolved into the newly formed liquid lead.
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To separate the silver from the base lead, cupellation was used. The lead bullion was placed on a porous hearth and reheated under a forced blast of air from bellows. The lead oxidized into molten litharge (lead oxide) and was absorbed by the porous hearth, while the silver remained unoxidized. This allowed artisans to extract silver purities that often reached over 95%. The silver content in galena deposits was typically low (0.1% to 0.5%), so ancient miners had to extract and process huge amounts of lead ore to collect silver.
The process vaporized vast amounts of lead.
The environmental and occupational hazards were severe.
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Romans smelting lead-silver ores released large amounts of lead dust into the atmosphere. Global pollution fallout was preserved for millennia in Greenland ice. Lead emissions in the ice precisely mirror the flow and ebb of Roman historical events. When access to new silver was cut off, lead levels decreased as Romans turned to recycling old silver.
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The industry required a steady supply of tens of thousands of slaves.
Underground mines utilized Roman engineering marvels like wooden water-wheels and screw pumps to battle the water table. An example from the Rio Tinto mines in Spain was one from 16 pairs used to draw water from up to 80m deep. |